SmartCUT-TM
Practice. Precise. Versatile.
The right choice for cutting technical materials. Integrated digitization system.
Ideal for industries operating with technical materials and medium-large pieces.
It is not only a cutting machine. It is a complete solution for your production.
With SmartCUT-TM you cut fabric and technical materials. Dimensions have no limits.
Digitize your templates directly on the cutting machine, up to 6 meters in length.
What about … with SmartCUT-TM you do everything … work will become a pleasure!
FABRIC AND TECHNICAL MATERIALS.
DIMENSIONS WITHOUT LIMITS.
INTEGRATED DIGITIZATION.
Dimensions without limits.
Our cutting solutions are equipped with what is called the conveyor system.
This means that the machine is equipped with a closed ring belt with the double function of background for cutting (sacrificial material) and means of transporting the material to be cut.
Thanks to this system, the cutting phases are automated, from the loading of the material up to the transport of the cut in the collection area. This allows, thanks to known and controlled advancements by our software, to cut nestings with much longer lengths than the physical length of the useful cutting area of the machine.
The nesting is divided into cutting windows and at the end of each one, an advancement is made and the cutting is resumed passing to the next window. This procedure is repeated until the entire length of the loaded placement is exhausted.
With this operating principle, given the particular dimensions of the pieces of some sectors such as nautical sector, the cutting of a single piece with a length greater than the length of the cutting area is managed completely automatically. The presence of a feed control encoder allows us to resume cutting on multiple windows with extreme precision.
The solution adopted allows a production without limits with a minimum footprint, saving space and money.
Modularity and customization thanks to the particular construction system.
Thanks to the frame construction system using non-welded aluminum profiles, we make the machine’s adaptability to customer needs extremely easy.
SmartCut-TM is available in different versions and configurations. The machine has standard dimensions with a useful cutting area of 3000mmx1800mm and a collecting area of 3000mmx1800mm.
It is however possible to adapt the dimensions of the machine according to the typical needs of the sector.
H
1800
L
3000
Capture. Match. Cut.
SmartCUT-TM is equipped with a photographic system through which the operator can position the pieces / nestings on the material directly through the PC.
The system takes a picture of the cutting plane on which the material was previously laid.
The picture, straightened by our algorithm, is displayed on the screen and from here the operator works to arrange his own pieces to be cut by simply using the mouse.
ViewMatch is the simplest, fastest and most effective system for positioning the pieces to be cut.
The numerous features with which the software is equipped will allow you to zoom, collimate nestings, move or rotate single pieces, modify the cutting sequence and much more …
Cutting will become fun.
ViewMatch
Material spreading
Capture
Picture loading /video match
Cut
Digitize.
Due to the particular dimensions of the shapes of many sectors operating with technical materials, the machine has been designed to allow the digitization of large shapes directly on the machine.
The cutting plane, combined with the collecting area, become the digitization area of your templates / patterns.
This feature requires the presence of 2 cameras positioned at a suitable distance above the entire area.
Our algorithm, after straightening the pictures eliminating the distortion, interprets the result and extracts only the vectorized shapes.
The software is able to generate an extremely precise result, with an accuracy of around +/- 0.5 mm.
All the characteristics of the piece are detected (perimeter, notches, stitches, holes and notes inside the piece).
Move
Rotate
Zoom
...and many other features...
Precise. Quick. Safe.
The SmartCUT-TM cutting head is equipped with two precise, quick and extremely reliable cutting tools to meet your every need. Cut any material.
PVC, Hypalon, rubber, and many others.
Trust in LVCut. Thanks to our software you can set infinite cutting configurations for each type of material.
Select the configuration and SmartCut will already know what to do.
Equipped for every need.
The SmartCUT-TM cutting head is equipped with 3 tool stations. The two external workstations are capable of housing cutting tools for which movement around their axis is required.
In the specific case, SmartCUT-TM houses a rotating cutting tool with a decagonal blade and an oscillation cutting tool.
The high speed decagonal blade allows to cut softer and less thick materials.
The oscillating cutting tool allows the cutting of thicker and harder materials.
The central station is able to house optional tools such as the nib to mark pieces or a drill to obtain small holes.
We follow the differences in height for a homogeneous cut.
The entire cutting area, due to its size, can have differences in height. A constant descent of the tool would cause uneven cuts with problems of detachment of the cut pieces.
SmartCUT-TM is extremely intelligent. After an accurate mapping of the cutting plane, thanks to an algorithm developed ad hoc, the machine knows exactly for each cutting coordinate the descent height of the tool to guarantee a constant penetration of the blade into the material and the carpet to ensure a continuous, precise and homogeneous cut.
This particular feature also allows a considerable reduction in wear of consumable parts.
We always think about the safety of those who work.
SmartCUT-TM is extremely safe. The operator is constantly protected from the operating movements of the machine thanks to automatic stop systems in case of interference between the machine body and the operator.
The beam is equipped with a double photoelectric sensor that crosses the entire width of the machine body. The positioning of these sensors on the front and rear allows immediate shutdown of operations in the event of an external body crossing the light ray.
The same principle is adopted for stopping in the event of a collision between the user and the beam on the machine. The cutting head is also protected by a cover carter that prevents access to the cutting bodies.
A sensor positioned on the head, which cannot be bypassed, guarantees the start of cutting only in protected machine conditions.
Machine complies with safety regulations.
Bright feedback. SmartCUT-CY also stands out from afar.
The machine body is equipped with a 3-color light tower to allow direct feedback of the operating status. You will immediately notice, even remotely, of any machine lockouts or the need for user intervention.
Forget about bulky and expensive unrolling systems. SmartCut-TM is equipped with a smart and mobile cradle that is simply ... bright!
Simple, compact, efficient, economic … bright!
SmartCUT-TM is equipped with an extremely practical mobile cradle.
The opening of the cradle allows easy loading of heavy rolls of material using a forklift.
This feature allows you to have no obstacles during the loading phase, avoiding impacts of the load on the machine table.
Once the material is loaded, the cradle is closed to allow the unrolling of the material in order to start cutting, and subsequent automatic re-rolling at the end of the work.
The cradle can be customized to manage multiple rolls simultaneously.
Suction table for better grip.
Most of the materials, thanks to the grip with the carpet, remain sufficiently adherent to the surface without the risk of these moving during the cut.
In some cases, due to the physical characteristics of the material, greater material-level adhesion is required.
SmartCUT-TM is equipped with a suction box underneath the entire cutting area, the upper surface of which is equipped with micro-holes which allow the suction of the material, increasing its grip, thus allowing maximum cutting quality without incurring any risks of any kind.
The turbine with which the machine is equipped, despite its power, produces extremely low noise, in compliance with the regulations for work environments with personnel operating without ear protection.
Just the way I am
